Category Archives: Cases Studies

Medical Device Plastic Parts Mold Manufacturing

Medical Device Plastic Parts Mold Manufacturing

Project Background   The client is a European medical device manufacturer, primarily producing surgical instruments and diagnostic equipment. Medical devices have extremely high requirements for dimensional accuracy, appearance quality, and material properties. They needed a partner capable of providing a one-stop service for mold making and injection molding.   The client wanted our assistance in…

Two-shot Injection Mold for Equipment Shell

Two-shot Injection Mold for Equipment Shell

Project Background   The client is an industrial equipment manufacturer. They planned to develop a two-color equipment housing for their next-generation control equipment to improve product visibility and handling. The housing needed to be high-strength, wear-resistant, and slip-resistant. The two colors also needed to transition naturally and adhere firmly.   The two-color mold had a…

Electronic Connector Mold Manufacturing

Electronic Connector Mold Manufacturing

Project Background   The client is a Japanese electronic component manufacturer, primarily producing connectors for industrial and automotive applications. They wanted to develop a high-density pin-type electronic connector housing mold. The requirements included a long mold life, high dimensional accuracy, and high production efficiency to meet their needs for high-volume automated production.   The connector…

Fuse Box Mold for Ford New Energy Vehicles

Fuse Box Mold for Ford New Energy Vehicles

Project Background   The client is a Tier 1 supplier to Ford New Energy. They are primarily responsible for the development and production of electrical system components. This project involves fuse box housings for the electric power systems of new energy vehicles. The product has a complex structure and requires high insulation, high temperature resistance,…

Two-shot Injection Mold for Phone Case

Two-shot Injection Mold for Phone Case

Project Background   The client is a well-known mobile phone accessory brand planning to launch a high-end series of phone cases. They wanted to achieve a combination of hard and soft materials, anti-slip and wear-resistant properties, and a differentiated appearance through a two-shot injection molding process. Traditional single-color injection molding could not meet their requirements…

BMW 1000T Large Two-Color End Cap Mold Manufacturing

BMW 1000T Large Two-Color End Cap Mold Manufacturing

Project Background   This project involves the creation of two-color plastic end caps for BMW’s new energy vehicle series. This project uses a 1000-ton two-color injection molding machine, which makes the mold considered large and complex.   The product to be designed is an integrated piece that combines structural and aesthetic elements. This means the…